DriveSure fully integrated panel mount pump drive solution for OEMs

Contact Us

To order this product please contact us on:

Tel: +1 (0) 978 658 6168 and Toll free +1 (0) 800 282-8823

You can also send us an email or find your nearest distributor

Overview

Drivesure Brochure

Drivesure Brochure

Download now

drivesure pumpDriveSure is an integrated range of brushless DC drives which set a new standard in pump motor control for panel-mount OEM applications.

 

 

Plug and play

DriveSure is a compact brushless DC drive, developed specifically for panel-mount applications. It eliminates the risks associated with the separate specification of pump motor, gearbox and drives. As a result, customers can significantly reduce development costs and time-to-market for their products.

Controllable

Variable control via 0-10V or 4-20mA, delivering a speed range 8-408rpm with a set point accuracy of ±1%, ±1rpm. The brake, direction features and tacho output make Drivesure the solution for biopharm OEM medical devices and process analysis equipment.

Compact Design

Easy to access power and control connections, simplify wiring and installation. The motor, gearbox and controller are designed to minimise space required for installation. The cast aluminium alloy end plate ensures thermal stability.

Reliable

DriveSure offers greater control, longer service life and warranty, simplifying the configuration of the drive/motor gearbox to the pumphead. It provides OEMs with lower operation and maintenance costs from the moment of installation. DriveSure is available from stock.

400RXMD Drivesure

Providing a purpose-designed and trusted pump and drive combination, the 400RXMD DriveSure pumps are specifically aimed at surgical ablation applications where the catheter or needle needs to be cooled very precisely.

These new pumps from Alitea provide customers with the ability to deliver 6 Bar back pressure at low flows; consistently and accurately ensuring a closely controlled ablation process.

DriveSure is precise and whisper quiet, with guaranteed performance through an extended variable speed range from 8rpm to 408rpm. It adds low cost of ownership through a single supplier, and ease of use with our plug and play solution for medical applications.

Applications

Biopharmaceutical equipment

Our expertise and knowledge minimises risk and costs of development. OEM applications for peristaltic pumps include Biopharm
applications including titrations, tangential flow filtration and chromatography that demand exacting flow control and pump discharge
pressure capability of up to 4 bar. Critical pumphead duties demand a validated drive and motor gearbox solution.
Watson-Marlow Pumps is the only developer of both drives and pumpheads and it ensures that the OEM's final product is reliable in service.

 

 

Laboratory and process analysers

Our pumpheads are used in various water analysing applications. For example Chemical Organic Demand (COD) is used for measuring water quality through the Oxygen compounds in the water. Analytical applications depend on accurate flow control through varying pressures and environmental conditions. DriveSure delivers improved performance through the load range compared to a Hall effect feedback drive and set speed accuracy of +-2%.

 

 

Medical devices

Our pumps are widely used within the OEM medical device market, drug delivery, surgical and dental applications. DriveSure provides customers a guaranteed performance through an extended variable speed range from 8rpm to 408rpm. Combined with minimal noise levels, DriveSure is the ideal choice for OEM's in the medical sector. It maximises the performance capability of their products and reduces their time-to-market.

 

 

Application images provided courtesy of the National Institute of Biological Research. 

Features

8-408rpm speed range

Integrated controller

Two year warranty

Torque

Low acoustic noise

Speed control

Pulse tacho output

Certification

Performance

Dimensions

 

 

 

 

 

 

 

 

 

 

 

 

 Pump  M mm (inch)  L mm (inch)  N mm (inch)  P mm (inch)  R mm (inch)  Weight
 PMD24C  144 (5.7)          1.16Kg
 PMD48C 184 (7.25)         1.68Kg
 100 Series - 24CX102R    27.5 (1.08)  22 (0.866) 8 (0.315) 8 (0.315)  
 100 Series - 24CX114D    16.2 (0.64)  22 (0.866) 8 (0.315) 10 (0.394)  
 300 Series - 24CX300    18.9 (0.74)  22 (0.866) 8 (0.315) 10 (0.394)  
 300 Series - 48CX300    18.9 (0.74)  22 (0.866) 8 (0.315) 10 (0.394)  
 500 Series - PMD48CX500   38.5 (1.52) 28.5 (1.122) 14 (0.55)  10 (0.394)  
400RXMD - PMD24C1400RXMD   41.75 (1.644) 22 (0.866) 8 (0.315) 8 (0.315)  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Specifications

Flow rates (ml/min)

Tube bore (1.6 mm) z  Speed (rpm)                                              
 102R (8-130rpm)  114  (8-408)  313 (8-408rpm) 314 (8-408rpm)   520R (8-220rpm) 400RXMD (8-408rpm)  
0.5  0.16 - 2.76 0.16 - 8.0 0.24 - 12 0.24 - 12 0.33 - 9.5
 0.8  0.4 - 6.44 0.32 - 16  0.56 - 29  0.48 - 24  0.84 - 24 
 1.6  1.8 - 28.0 1.1 - 57 2.2 - 112 2.0 - 102 3.4 - 97  2 - 102 
 3.2  6.4 - 104 3.8 - 194  8.0 - 408 6.8 - 350  13 - 390  8 - 375 
 4.8  13 - 212 6.8 - 347  18 - 900  15 - 780  30 - 870 
 6.4      29 - 1500  24 - 1224  54 - 1500  
 8.0      75 - 2040 32 - 1632   84 - 2400  
Flow rates are for guidance only at 0 bar. Always test pumphead flow capability in the relevant fluid system
             
Tube bore (2.4mm)  Pumphead Speed Range (rpm)
 
10ZR (8-130rpm) 114 (8-408 rpm) 313 (8-408 rpm) 314 (8-408 rpm) 520R (8-220 rpm)
0.5     0.24 - 12 0.24 - 12 0.33 - 9.5
0.8   0.56 - 29 0.48 - 24 0.84 - 24
1.6   2.2 - 112 2.0 - 102 3.4 - 97  
3.2   8 - 408 6.8 - 350 13 - 390
4.8   18 - 900 15 - 780 30 - 870
6.4   29 - 1500 24 - 1224 54 - 1500  
8       84 - 2400  
9.6
120 - 3500  
 Flow rates are for guidance only at 0 bar. Always test pumphead flow capability in the relevant fluid system  

 

 

 

 

 

 

 

 


 


 

 

 

 

 

 

 

 

 

 

Number of recommended pumpheads per drive

PMD24C V / I Heads PMD48C V / I Heads
102R, 114 1 313, 314 2
313, 314 1 520R, 520R2, 520REL, 520REM, 520REH 1
400RXMD 1    

 (3) No load set speed range @20C ambient. (+/-4rpm @408rpm, +/-1rpm @8rpm)

Technical

Controller Electrical Specification Minimum Nominal Maximum Unit
Typical continuous drive supply current (PMD24) @20c AMBIENT (4)        
200-408 rpm   2.0   Amps
8-200 rpm   1,25   Amps
Typical continuous drive supply current (PMD48) 20C ambient (4)        
200-408 rpm   1,75   Amps
8-200 rpm   1.25   Amps
PMD24C Minimum regulated speed        
0 to 0.5 Nm   8 (1)   rpm
0.5 to 1.0 Nm   10 (1)   rpm
1.0 to 1.25 Nm   12 (1)   rpm
PMD48C Minimum regulated speed        
0 to 0.5 Nm   8 (1)   rpm
0.5 to 1.0 Nm   9 (1)   rpm
1.0 to 1.25 Nm   10 (1)   rpm
Control voltage input ( V option)   0 to 10   Volts
Control input current (I option)   4 to 20   mA
Control inputs Low Level/Rev and /Run nominally 0.0V 1.3 2.1   Volts
Control inputs High Level Fwd and Brake nominally +5.0V   2.75 3.5 Volts
Control/Index Tacho output (8 to 408rpm) pulses per second 202.6   10130 PPS
Control/Index/Fault Low output (nominal  @50uA sourcing) 0 0.1 0.2 Volts
Control/Fault/Index High output. Note: Once a fault has been latched, motor power must be recycled to reset the Fault latch (@50uA) 4.5 4.6 4.8 Volts
Control heatsink/motor speed vs temperature constant.   -0.05%   rpm/DegC

Applicable standards: CE, conforms to EN IEC 61010-1 and RoHS compliant. Note: For low rpm, minimum speed starting is up to 7 rpm higher than regulated speed. For low rpm start raise set point for 200-500 mS.

 

Controller electrical specification Minimum Nominal Maximum Unit
Power supply voltage PMD24    24    Volts
Power supply voltage PMD48    48    Volts
Power Supply current rating PMD24 (4)(5)    2.5  3.25  Amps
Power Supply current rating PMD48 (4)(5)    2.225  3.00  Amps
No load speed range (24C, 48C) (3)  8    408  rpm
Speed torque constant PMD24C    -8    rpm/Nm
Speed torque constant PMD48C    -2    rpm/Nm
IP Rating PMD24C. PMD48C / nema Rating    IP30    
Absolute maximum, electrical ratings        Amps
Power Supply DC Voltage  -55    55  
Analogue input voltage (V option 0-10V control unit)  -50    +50  Volts
Analogue input current (I option 4-20mA control unit)  -40    +40  mA
FWD/REV, BRAKE/RUN Input  -50    +50  Volts
Absolute maximum thermal ratings        
Motor enclosure temperature (2)  +5    +105  DegC
Controller temperature (2)>  +5    +85  DegC
Gearbox running temperature (2)  +5    +70  DegC
Ambient operating temperature range  +5    +40  
Storage temperature range  -25    +65  DegC
Maximum audible noise @ 1m (motor & gearbox)    <50  <70(including head)  dB


Humidity operating 5 to 31C (none condensing)
Decreasing linearly to 40C

     80%
 30%
% RH
%RH
Maximum altitude      2000  Metres

(2) NOTE: Fault pin 1(A) latches above the temperate disabling motor. For raised ambient operation above 20C or in a confined thermal environment, the maximum performance of the drive is limited by the temperature rise of the motor body, gearbox and controller housing. The motor body and controller heat sink should have adequate air circulation to allow heat transfer for cooling. The gearbox mounting surfaces should be used to conduct heat away from the motor gearbox to improve temperature performance. The motor body, heatsink and gearbox can get very hot (105C (221F) max) during operation, leave time for cooling after running, before handling the motor.
(3) No load set speed range @20C (68F) ambient. (+/-4rpm @408rpm, +/-1rpm @ 8rpm)
(4) PMD24C single pumpheasd maximum load PMD48C 520 single pumphead maximum load and PMD48C 313 twin pumpheads
(5) Average current indicated. Use supply with 100% overload capability

 

 

 

 

 

 

  • Contact Us

    To order this product please contact us on:

    Tel: +1 (0) 978 658 6168 and Toll free +1 (0) 800 282-8823

    You can also send us an email or find your nearest distributor